Intelligent Production Line To Storage Delivery Solution for a Wind Power Manufacturing Factory - Industry Cases - Digital China

Client Profile

This wind power equipment manufacturer has several manufacturing plants across the country and is one of the largest domestic wind power equipment research and development and manufacturers. Faced with the rapid development of the wind power industry and the ever-changing market demands, the enterprise actively adopts flexible automation methods for production to adapt to the unique production characteristics and challenges of the industry.

Business Challenges

The pace of warehouse work is difficult to match the requirements of flexible automated production.

The increase in land costs poses higher requirements for the utilization rate of line-side warehouses.

The increase in labor costs, the large amount of warehouse operation work, high intensity, and difficulty in employing workers.

Solution

The solution leverages AMRs, AGVs, and conveyors for automated material delivery between production lines and storage, enabling intelligent retrieval, distribution, and delivery. This approach enhances cost efficiency, corporate image, and reduces labor intensity. With 3D digital twins and data dashboards, enterprises achieve visual and precise operational management.

Solution Advantages

Flexible Integration: Adapts to various delivery equipment, enhancing operational flexibility and scalability with customizable systems and adjustable delivery strategies.
Multi-Level Warehouse Management: Centralizes control across multiple warehouse levels and locations for efficient inventory and material management.
Advanced Reporting and Visualization: Offers detailed reports and visual monitoring to track key handling metrics and boost operational efficiency.

Results & Values

Minimize Manual Labor: Reduce on-site manual tasks and lower employee labor intensity.

Enhance Accuracy and Efficiency: Decrease manual errors and boost the efficiency of picking and outbound operations.

Automate and Digitize: Implement full automation and digital management for the entire warehouse process.

Break Information Silos: Create a seamless information flow and ensure traceability of production process data.

Optimize Storage: Use advanced bin picking robots and double-reach shelves to expand storage capacity by 70% and achieve 80% space utilization.

Other Applications

Food and beverage manufacturing

Ensure timely delivery and storage of materials, achieve real-time monitoring and optimization of the production process, and ensure food safety and production efficiency.
Electronic information manufacturing

Improve the accuracy and response speed of delivery, reduce the risk of production interruption, and make production management more transparent.
Textile and garment manufacturing

Adapt to the changing needs in the production process, help enterprises carry out production simulation and optimization, and improve product quality and response speed.

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