Intelligent production line to storage delivery solution for a home appliance manufacturing factory - Industry Cases

Client Profile

A well-known home appliance manufacturing enterprise with several production plants across the country. Recently, the enterprise has carried out a comprehensive technical upgrade of the production line to improve production efficiency and product quality. However, with the upgrade of the production line, the original line-side warehouse operation efficiency and manual picking methods can no longer meet the efficient production needs of the new production line, leading to bottlenecks in the material distribution and storage links of the production process.

Business Challenges:

A multitude of line-side materials with chaotic on-site management.

High labor intensity and high staff turnover rate.

Low picking efficiency, not meeting the production requirements of the production line.

Low efficiency of line-side warehouse operations, not matching the production efficiency of the upgraded production line, and unable to meet the requirements of efficient production.

Solution

An intelligent solution tailored for the logistics distribution of vehicle-mounted refrigerators, including in-process logistics transported to the line-side by lurking lifting AMR, post-production finished product intelligent storage, processes including intelligent kitting and storage of in-process logistics, intelligent delivery to the line-side by line-side alarm calling AMR, finished product storage and retrieval, and intelligent storage management replacing manual operation management through unmanned high-lifting robot, achieving a solution with higher storage, higher efficiency, and more flexibility.

Solution Advantages

Flexible increase or decrease of the number of robots.
Flexibly adjust the scale of robot transportation to cope with the operational needs during production peaks or troughs, achieving maximum cost-effectiveness.
Customized solutions according to industry needs.
Project implementation time is 1-2 months：Ensure that the project can be quickly deployed and put into use, responding rapidly to market changes.
Standard modules：Simplify the installation and configuration process to improve ease of operation.
Plug and play：Accelerate deployment speed and facilitate future expansion and maintenance.

Results & Values

50%-70%By replacing manual material delivery and distribution with robots, significantly reduce labor requirements by 50%-70%.

Reduce employee labor intensity and improve the working environment and employee experience.

Improve picking efficiency to three times that of manual work, greatly enhance the material flow speed of the production line, and achieve full logistics automation.

The flexible system adapts to demand fluctuations during peak order periods, ensuring the continuity and stability of production and logistics.

15%Automated and intelligent logistics systems reduce human errors, with an operation accuracy rate of 99.99% and a reduction in the loss rate of 15%.

Other Application

Pharmaceutical manufacturing

Ensure the safety and traceability of drugs during production and storage, while improving work efficiency and reducing human errors.
Furniture manufacturing

Optimize the storage and outbound process of finished furniture, achieve efficient storage and retrieval operations, and enhance logistics distribution response speed.
Toy manufacturing

Flexibly respond to a diverse range of products and rapidly changing market demands, improve storage efficiency and the accuracy of operations.